Wafer high performance butterfly valve

Body:  ASTM A536 65-45-12, WCB, CF8M
Disc:  CF8,CF8M,CF3M
Seat:  RPTFE,SS316+RPTFE,SS316
Connection:  Wafer
Size:  3″-24″
Pressure:  Class150,Class300
Flange standard: ASME B16.5 Class150,Class300; EN1092 PN16, PN25, PN40






    Description

    The High performance Butterfly Valve is designed to meet the needs of various industries by providing top-quality sealing, longevity, and effortless operability. Unlike conventional butterfly valves, our High-performance Butterfly Valve stands out through its innovative design, advanced features, and proven reliability for a wide range of applications.Lug Butterfly Valves

    Key Benefits and Features

    • The seat retainer support system allows simple seat replacement which shortens maintenance and parts replacement downtime.
    • The double offset disc design of the valve produces minimal torque which leads to better efficiency and longer product life.
    • The valve features alloy harden disc surfaces on metal seats which extend sealing life to provide longer-lasting performance.
    • The integral disc stop function adds to the valve’s reliability and durability by stopping disc over-travel.
    • The valve offers three different seat options which include soft seats and fire-safe seats and metallic seats that can be exchanged for customized performance and industry requirements.
    • The High-performance Butterfly Valve uses PTFE lined SS316 bearings to support the stem and extend service life while providing superior corrosion resistance.
    • The thrust ring provides dual protection against blowout incidents and static events to maintain safe and consistent operation.

    The advanced design and capabilities of high performance butterfly valve manufacturers deliver practical advantages to numerous industrial sectors. The valve features easy changeout capabilities and replaceable seat options

    High performance butterfly valves serve as an economical solution for various applications that need bubble-tight shut-off functionality. The design combines an eccentric disc with an offset shaft to integrate the flexible-lip sealing system into a lightweight compact body. The valve functions as a substitute for globe valves and gate valves in many situations because it offers simpler operation and extended lifespan and reduced expenses.

    FEATURES

    • One-piece stem design with ISO 5211 square drive
    • ISO 5211 direct mounting flange on the valve body
    • Easy-adjust gland packing accessible with actuator mounted in place
    • Belleville washers on the gland nut offer reliable primary sealing between shaft and packing
    • Retaining ring for both equably pressing on packing and stem blowout proof
    • Multiply rows of RPTFE chevron for soft seat valve and Graphite chevron for fire safe and metallic seat
    • Extended neck for pipe insulation
    • Self-energized seat resulting in longer life and reduced maintenance·Pin-less shaft to disc connection makes the valve convenient for parts replacement and reliable even under corrosion
    • Seat retainer supports the seat and allows for easy changeout
    • Double offset disc reducing the valve torque
    • Alloy harden disc surface for metal seat increases the sealing life time
    • Integral disc stop prevent disc from over travel
    • Soft seat, fire safe seat and metallic seat are replaceable each other
    • PTFE lined SS316 bearing support stem and increase service life
    • Thrust ring for anti-blowout and anti-static

    Wafer High Performance Butterfly Valves

    PARTS LIST AND MATERIAL SPECIFICATION

    No. Part name Material
    1 Body WCB CF8M
    2 Disc CF8* CF8M*
    3 Seat RPTFE,SS316+RPTFE,SS316
    4 Shaft 17-4 PHSS,1.4462
    5 Packing gland CF8
    6 Bottom cover Same as body
    7 Cover seal Graphite
    8 Thrust washer SS316
    9 Seat retainer WCB CF8M
    10 Gasket RPTFE, Graphite
    11 Retaining ring SS304
    12 Packing RPTFE, Graphite
    13 Packing ring SS316
    14 Bearing SS316+PTFE
    15 Thrust bearing SS316
    16 Key SS316
    17 Bolt SS316
    18 Bolt SS304
    19 Bolt SS304
    20 Nut SS304
    21 Belleville washer SS304
    *Supersonic spray welding of different materials on sealing surface of metal seating valve according to requirements

    TECHNICAL DATA

    Connection Wafer
    Size 3″-24″
    Pressure Class150,Class300
    Flange standard ASME B16.5 Class150,Class300; EN1092 PN16, PN25, PN40
    Face to face API 609 Category B valve Wafer
    Pressure test API 598
    Temperature PTFE seat -29°C to +200°C,metal seat -29°C to +400°C
    Operator Lever,Gear box,Pneumatic actuator,Electric actuator

    DIMENSIONS (mm)

    High Performance Butterfly Valve

    CLASS 150LB

    SIZE A B C D E Top Flange G L WT(kg)
    DN INCH Class150
    50 2″ 126 79 13.5 92 11 F05 45 43 3
    65 2 1/2″ 126 87 13.5 105 11 F05 45 46 4
    80 3″ 145 100 17.5 130 11 F07 72 48 5
    100 4″ 170 124 17.5 157 14 F07 91 54 6
    125 5″ 185 144 17.5 186 14 F07 114 57 9
    150 6″ 203 150 18.5 216 17 F10 145 57 12
    200 8″ 239 186 24.5 269 22 F10 192 64 19
    250 10″ 275 226 24.5 324 22 F10 240 71 33
    300 12″ 307 251 30 380 27 F12 285 81 42
    350 14″ 337 294 30 416 27 F12 328 92 61
    400 16″ 368 320 30 476 27 F14 373 102 88
    450 18″ 406 341 39 534 36 F16 422 114 135
    500 20″ 442 383 49 588 46 F16 470 127 173
    600 24″ 493 442 49 692 46 F25 570 154 272

    CLASS 300LB

    SIZE A B C D E Top Flange G L WT(kg)
    DN INCH Class300
    50 2″ 126 79 13.5 92 11 F05 45 43 3
    65 2 1/2″ 126 87 13.5 105 11 F05 45 46 4
    80 3″ 145 100 17.5 130 11 F07 72 48 5
    100 4″ 170 124 17.5 157 14 F07 91 54 6
    125 5″ 185 144 17.5 186 14 F07 114 57 9
    150 6″ 203 150 18.5 216 17 F10 145 57 12
    200 8″ 257 204 24.5 269 22 F10 192 73 23
    250 10″ 288 238 30 324 27 F12 240 83 39
    300 12″ 330 268 30 380 27 F12 285 92 55
    350 14″ 337 294 39 416 36 F14 320 117 79
    400 16″ 368 320 49 476 46 F16 363 133 103
    450 18″ 406 341 49 534 46 F16 400 149 170
    500 20″ 442 383 49 588 46 F25 450 159 225
    600 24″ 500 442 58 692 55 F25 550 181 338

    FAQs

    What is a Wafer high performance butterfly valve?

    The high performance butterfly valves feature a double offset shaft design which minimizes resilient sealing component wear to achieve extended lifespan and reliable operation. The metal seat design provides bidirectional shutoff functionality which makes this solution stand out as a high integrity option for critical applications requiring tight sealing performance.

    How does a Wafer high performance butterfly valve differ from a regular butterfly valve?

    The high performance butterfly valves features a double offset design which enables an advanced torque-seated sealing mechanism that delivers exceptional shutoff performance under extreme conditions beyond standard butterfly valve capabilities.

    Standard butterfly valves operate effectively within their designated operating range of moderate pressure and temperature conditions. The High Performance Butterfly Valve operates optimally in severe industrial environments like power generation and hydrocarbon processing and chemical refinement because of its strong stem and disc design which handles high-pressure gradients and thermal variations.

    high performance valve

    What are some common applications for a Wafer high performance butterfly valve?

    The main features of this product include high switching frequency and long service life and it is used in air separation, nitrogen generator, oxygen generator and other equipment industries

    Butterfly valve ANSI 150LB Flange size

    NPSDNODPCBBoltn-bolt
    1/2DN158960.5164
    3/4DN209969.8164
    1DN2510879.2164
    11/4DN3211788.9164
    11/2DN4012798.6164
    2DN50152120.6194
    21/2DN65178139.7194
    3DN80190152.4194
    31/2(DN90)216177.8198
    4DN100229190.5198
    5DN125254215.922.58
    6DN150279241.322.58
    8DN200343298.422.58
    10DN25040636225.512
    12DN300483431.825.512
    14DN350533476.228.512
    16DN400597539.828.516
    18DN450635577.83216
    20DN5006936353220
    22(DN550)749692.23520
    24DN600813749.33520

    Butterfly valve ANSI 300LB Flange size

    NPSDNODPCBBoltn-bolt
    1/2DN159566.5164
    3/4DN2011782.6194
    1DN2512488.9194
    11/4DN3213398.6194
    11/2DN40155114.322.54
    2DN50165127198
    21/2DN65190149.422.58
    3DN80210168.122.58
    31/2(DN90)229184.222.58
    4DN100254200.222.58
    5DN12527923522.58
    6DN150318269.722.512
    8DN200381330.225.512
    10DN250444387.428.516
    12DN300521450.83216
    14DN350584514.43220
    16DN400648571.53520
    18DN450711628.63524
    20DN500775685.83524
    22(DN550)8387434124
    24DN600914812.84124